ReportID | TypeID | Type | Type1Name | Failure_Type | OldNo | DateInitiated | WorkCentre | AccountName | PartNo | PartDescription | Qty Rejected | Closed PO | Closed QC | Closed TC | Closed | Date Closed | DispositionMethodID | TeamChampion | ReviewNotes | ReplyDate | RootCauseDueDate | RootCauseApproveDate | ContainDate | Type1ID | ClosedOverall |
53473 | 1 | Corrective Action | External | Dimensional | | 10/16/2024 12:00:00 AM | 202 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0116 | 71053-0K040-00 FR.S/BACK-WB06W | 0.109 | | | | Open | 1/1/1900 12:00:00 AM | 4 | SANELE MNCULWANE | GR: 04/03/25 : the actions taken to stop this happening again, we have new master samples. Do they fit the C/F 100% ? Can you show them to me in the CF ?
06/05/2025
Master samples to show what is a good part and does not have to be tweaked when assembling. | 1/1/1900 12:00:00 AM | 10/25/2024 8:17:42 AM | 11/6/2024 12:00:00 AM | 10/21/2024 12:00:00 AM | 5 | |
53486 | 1 | Corrective Action | External | Welding | | 11/8/2024 12:00:00 AM | 104 | DIY MANUFACTURING (PTY) LTD | SHEM/LOCK/0017 | W,6 DOOR SINGLE LOCKER GREY | 1.000 | | | | Open | 1/1/1900 12:00:00 AM | 8 | FAIZAL KHAN | GR 25/03/20 the final why is incorrect, we cant blame the trainee welder, the final why is a lack of work instruction and inadequate training. Please update
The hard part is the preventive action,Faizal will need to answer this as it is related to supervision how do we ensure adequate training of new employees ?
06/05/2025 - Faizal to to complete preventive action - how to ensure adequate training
of new employees ? (job observation) | 1/1/1900 12:00:00 AM | 11/12/2024 4:37:09 PM | 11/12/2024 12:00:00 AM | 11/6/2024 12:00:00 AM | 5 | |
53499 | 1 | Corrective Action | External | Packaging | | 1/22/2025 12:00:00 AM | 500 | DAGONI SUPPLIES t/a EIS ENG. | SPRG/STOC/0037 | WEBROY STOCK SPRING # 37 | 0.012 | | | | Open | 1/1/1900 12:00:00 AM | 4 | RANESH BISNATH | 06/05/2025
cost to add.
D6 - D7 to relook at.(eg. training on WIS). | 1/1/1900 12:00:00 AM | 1/27/2025 2:58:07 PM | 2/3/2025 12:00:00 AM | 1/23/2025 12:00:00 AM | 5 | |
53501 | 1 | Corrective Action | External | Dimensional | | 1/15/2025 12:00:00 AM | 500 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0162 | 71479-X1769, RR S/BACK PAD - WB32U | 0.200 | | | | Open | 1/1/1900 12:00:00 AM | 3 | WADE NIEKERK | 06/05/2025
Awaiting tool refurbishment.( Building up stock- Re confirm leadtime on tool replacement-19-05-2025)
20/05/2025 - awaiting stock to build up to send tool out. | 1/1/1900 12:00:00 AM | 2/3/2025 8:53:48 AM | 2/6/2025 12:00:00 AM | 1/27/2025 12:00:00 AM | 5 | |
53503 | 1 | Corrective Action | External | Dimensional | | 2/10/2025 12:00:00 AM | 201 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0116 | 71053-0K040-00 FR.S/BACK-WB06W | 0.072 | | | | Open | 1/1/1900 12:00:00 AM | 2 | SANELE MNCULWANE | 06/05/2025
Boundary samples required to stop the tweaking of parts.
| 1/1/1900 12:00:00 AM | 2/17/2025 10:50:26 AM | 2/11/2025 12:00:00 AM | 2/10/2025 12:00:00 AM | 5 | |
53504 | 1 | Corrective Action | External | Dimensional | | 2/11/2025 12:00:00 AM | 6 | LEAR SEWING (PTY) LTD - PE | SPRG/VWSA/0042 | L0579040AA / 2Q0885305C | 0.006 | | | | Open | 1/1/1900 12:00:00 AM | 3 | WADE NIEKERK | GR 25/03/2025 CAR 53504, i dont accept the final why. Why was the encoder dirty and not cleaned ? DAILY MAINTENANCE NOT DONE
We have not updated the daily maintenance sheet with this item
| 1/1/1900 12:00:00 AM | 2/18/2025 8:59:05 AM | 2/21/2025 12:00:00 AM | 2/11/2025 12:00:00 AM | 5 | |
53508 | 1 | Corrective Action | External | Dimensional | | 3/10/2025 12:00:00 AM | 10 | BOMBERS EQUESTRIAN EQUIPMENT | SPRG/BOMB/0013 | 6mm S/S RING - LOOSE RING, 3, 4 RING | 1.000 | | | | Open | 1/1/1900 12:00:00 AM | 8 | FAIZAL KHAN | 06/05/2025
1.D7 to D8 complete
2.Awaiting tooling and trails. | 1/1/1900 12:00:00 AM | 3/13/2025 8:52:09 AM | 3/19/2025 12:00:00 AM | 3/11/2025 12:00:00 AM | 5 | |
53514 | 1 | Corrective Action | External | Packaging | | 3/11/2025 12:00:00 AM | 500 | DAGONI SUPPLIES t/a EIS ENG. | SPRG/STOC/0065 | WEBROY STOCK SPRING # 65 | 0.120 | | | | Open | 1/1/1900 12:00:00 AM | 8 | RANESH BISNATH | 06/05/2025
D5- D8 to complete | 1/1/1900 12:00:00 AM | 3/18/2025 4:14:54 PM | 3/20/2025 12:00:00 AM | 3/12/2025 12:00:00 AM | 5 | |
53522 | 1 | Corrective Action | External | Dimensional | | 4/15/2025 12:00:00 AM | 15 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0181 | 71297-X1B83 WIRE, RR SEAT BACK | 0.300 | | | | Open | 1/1/1900 12:00:00 AM | 4 | WADE NIEKERK | 06/05/2025
D6 - D8 to complete.(quality) | 1/1/1900 12:00:00 AM | 4/22/2025 8:19:53 AM | 4/23/2025 12:00:00 AM | 4/15/2025 12:00:00 AM | 5 | |