Work Instruction ID:   30580  
Work Instruction Number: 1309 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 25/03/2025 15:10:33 Revision Date: 25/03/2025 15:10:33
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 09/07/2025 15:33:22 Approved Date: 02/07/2025 14:24:50
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1
   
1
Instruction    
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
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2

SETUP & PREPARATION

    • Daily Maintenance
    • Physical Tooling is correct

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

 

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

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3

QUALITY CHECKS

The following checks should be performed:

  • The  lengths of the wire must be all the same
  • Apprearance - no burrs, rust and score marks allowed

Examples
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4

FORMING OF PART

                 Formed wire from Zukron               

  Placement  of Wire in Bending Jig                                                                                      

      

Placement of wire into bending jig is important for length and fitment on checking fixture,

Use the correct bending stops and pins

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5

Bending of wire

       

Forming the bends using the stopper and correct pins for required radius.

       

 

       

 

               

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6

Complete Formed Part

 

Part must fit checking fixture as per picture

 

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7

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection No. XXX
  • First-off sample to be tagged and remain with the checking fixture.
  • Conduct in-process inspections every hour and record on system Inspection No. XXX
  • At the end of the batch, last part is to be tagged and kept with the checking fixture. Inspection No. XXX.
  • First-off is to be placed in the production batch
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8

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. Reject Analysis No. 158 (Mould plate), 159 (Clip 1), 160 (Clip 2), 1189 (Clip 3) or 1190 (Clip 4)

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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9

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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