Work Instruction ID:   30570  
Work Instruction Number: 1301 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 14/03/2025 12:34:34 Revision Date: 14/03/2025 12:34:34
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 14/03/2025 13:23:22 Approved Date: 17/03/2025 10:38:50
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

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2

SETUP & PREPARATION

  • Ensure the machine configuration and setup is complete -
    • Daily Maintenance
    • Physical Tooling is correct

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

Prepare a First-Off sample.

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

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3

QUALITY CHECKS

The following checks should be performed:

  • Check the dimensions highlighted in green below
  • Ensure that the leg lengths are correct

 

  Measurement:

               

 

Example of Good & NG part:

 

 

 

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4

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.

 

  • Complete a First-off before commencing with production, record on system Inspection number: 20485

 

  • Conduct in-process inspections every hour and record on system Inspection number: 20486

 

  • Conduct a last off inspection at the end of the batch run and record on system Inspection number: 20487

 

  • At the end of the batch, last part is to be tagged and kept with setter. First-off is to be placed in the production batch
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5

REJECTS

  • All reject parts and setup scrap are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly.

Scrap / Reject bins are to be weighed and moved to the scrap meeting area at the end of the job or at the end of shift if the job is running until the end of shift
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6

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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