Work Instruction ID:   30544  
Work Instruction Number: 1290 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 27/11/2024 08:43:19 Revision Date: 27/11/2024 08:43:19
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 08/04/2025 08:25:45 Approved Date: 09/04/2025 13:52:27
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

TASK SPECIFIC SAFETY

  1. Welding glasses are worn when performing this operation. Danger of weld splatter.
  2. Gloves to be worn due to hot welded products
  3. Ensure the generic factory PPE is worn at all times. Overalls, Closed Shoes, Ear plugs   
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2

SCOPE

This work instruction will cover the welding of 100% frames including:

 

  • Process Parameter checks
  • Loading the welding jig
  • Welding of the bracket
  • Packing Frames
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3

START JOB

On receipt of route card from supervisor to start manufacturing of frames the following procedures shall be adhered too:

  • Ensure the process parameter checks are completed and recorded on Electronic system.
  • Ensure the work area is clean and free of unneccesary items.
  • Brackets are allocated as per route card and stored in the wharehouse.
  • Log the job onto the production system to indicate the start time. Assign yourself as the operator on the job.
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4

Loading onto welding jig

 

  • Load the bracket first onto the welding jig.
  • The bracket must sit flush on the welding jig block and the two pins.

 

 

  • Load the welded product onto weld jig.
  • Place the product into the welding jig from section 1 first.

 

  • Section 1 - product must sit flat in slot
  •                 - ensure to use clamp to secure product.

 

 

  • Section 2 - product must sit flat in slot
  •                 - ensure to use clamp to secure product.

 

 

  • Section 3 - product must sit flat in slot
  •                 - ensure to use clamp to secure product. 

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5

Welding of bracket

 

  • The bracket is welded in two places.

 

 

The weld length shall be 15mm +/- 3.

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6

QUALITY INSPECTION FREQUENCY

The following quality inspection are to take place.

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record the First-Off results on system,Inspection number 23690
  • First-off sample to be tagged and remain with the checking fixture.

 

  • Conduct in-process inspections every hour and record the result on the production system.
  • Inspection number 23691

 

  • At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch.
  • Inspection number 23692
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7

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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8

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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