Work Instruction ID:   30543  
Work Instruction Number: 1289 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 26/11/2024 11:51:37 Revision Date: 26/11/2024 11:51:37
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 08/04/2025 08:26:25 Approved Date: 09/04/2025 09:42:28
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.
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2

SETUP & PREPARATION

Ensure the correct material/ clips has been issued by validating GRN buff tag against the route card.

Prepare a First-Off sample and validate.

Once the first-off is correct, on the production system enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

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3

METHOD OF ASSEMBLING CLIPS TO COMPONENT

                         Step 1: Alignment of component leg to clip
                        Step 2: Rotate clip to align with component leg
                        Step 3: Securing clip to component leg

   NB: 

                        

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4

QUALITY CHECKS

The following checks should be performed:

  • Ensure that both clips are present and assembled correctly.

Examples of Good and Reject parts:

                    
 

 
                    
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5

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.

 

  • Complete a First-off before comencing with production, record on system Inspection number: 23684

 

  • First-off sample to be tagged and remain with the checking fixture.

 

  • Conduct in-process inspections every hour and record on system Inspection number:
    23686

 

  • Conduct a last off inspection at the end of the batch run and record on system Inspection number: 23687

 

  • At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch
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6

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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7

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.
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