| Line No. | Header Row | Instruction | |
| 1 |
|
|
SAFETY
Gloves and ear plugs are to be worn throughout this operation.
|
| Edit Delete |
| 2 |
|
QUALITY CHECKS
The following checks should be performed:
- Do not force the part into the checking fixture.
- Ensure all 4 clamps are used when checking the part in the final C/F.
- Part must sit flat when clamped on DATUM points.
- Use a Taper gauge / gauge block to check the gap between the bracket..
- Use the 2 gauges to check the hole diameter on the bracket.
Example of a part in the final C/F
Section DATUM 1-1, 1-2 - Part must be clamped, part must sit flat
Section A1 - A2 - Part must sit betweeen the block - +/- 1.5mm tol.
Section C1 - Part shall fit inTO C/F slots - tol +/- 1.5mm
Section DATUM 2 - Part must sit flat when clamped DATUM 3
Section DATUM 3 - Part must sit flat when clamped on the bottome and have a +/- 1.5mm tol on either side.
Section B1 - B2 - Part to sit in C/F slot - tol - 1+/- 1.5mm
Section D1 - D2 - Part must fit radius profile - tol - +/- 1.5mm
Section C2, C3, C4, C5 - Bracket must fit into hole slots
Bracket must be checked using a taper gauge - 5mm gap required +/- 2mm
| Edit Delete |
| 3 |
|
QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
- Complete a First-off before comencing with production, record on system Inspection No. XXX
- First-off sample to be tagged and remain with the checking fixture.
- Conduct in-process inspections every hour and record on system Inspection No. XXX
- At the end of the batch, last part is to be tagged and kept with the checking fixture. Inspection No. XXX.
- First-off is to be placed in the production batch
| Edit Delete |
| 4 |
|
|
REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly. Reject Analysis No. 158 (Mould plate), 159 (Clip 1), 160 (Clip 2), 1189 (Clip 3) or 1190 (Clip 4)
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
|
 |
|
| Edit Delete |
| 5 |
|
|
PERFORMANCE TARGETS
|
Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
|
 |
Production figures are to be logged on the system every hour.
|
|
| Edit Delete |