SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

SETUP & PREPARATION

• Ensure the machine start up procedure is followed. Refer to work instruction no. 1267.
• Ensure the work area is clean and free of unneccesary items.
• Request the required bins from stores to pack the completed parts.
• Log the job onto the production system to indicate the start time. Assign yourself as the operator on the job.

Enter the first-off inspection results in the production system.

Inspection and checking of part after moulding

• Inspect every part in the checking fixture.
• Inspect moulded area visually for any flashes, undershooting and poor moulding causing.
• Ensure the front section sit flat.
• Moulded end shall have a 1mm gap on either side and must be parallel.      

Front end section

Product must sit flat.

Circled areas indicate gap check i.e 5mm +/- 1.

Product must sit flat in circled area below. 

Middle section

Circled areas indicate gap check i.e 5mm +/- 1.

OK - condition                                                             

Moulded end must have a 1mm gap on either side and must sit parallel.

NG - Condition

Moulded end does not  have a 1mm gap on either side and is not sitting parallel, this can cause fitment issues at TSAM.

• Inspect every part in the checking fixture.

• Inspect moulded area visually for any flashes, undershooting and poor moulding causing .      

Assembling of sponge

• Place part after inspection onto assembling of sponge in fixture and ensure the part is sitting into the slots.
• 

• Apply tape between POKE YOKE.
• 

• Take a sponge and apply solution with a ear bud on the inside of the sponge.
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• Place sponge onto tape between POKE YOKE and ensure the sponge is well secured onto part to prevent it from falling off .
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• Remove part and pack into bin after sponge assembly is complete.

Packing of parts

• Pack 22 parts in each bin.
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• Pack 10 bins of completed parts on pallet .

• Required bin size is  4122.

QUALITY INSPECTION

• The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
• Complete a First-off before comencing with production, record on system Inspection. no. "23666" 
• First-off sample to be tagged and kept at work station.

• Conduct in-process inspections every 2 hour and record on system Inspection no. "23667" 

• At the end of the batch, last part is to be tagged and kept with the checking fixture . First-off is to be placed in the production batch.
• Conduct a last-off and record on inspection no."23668"  

REJECTS

All reject parts are to be placed immediatley in the red reject bins provided. All rejects should be logged on the system hourly. Reject Analysis. Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift