Work Instruction ID:   1054  
Work Instruction Number: 1054 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 12/02/2021 07:07:48 Revision Date: 12/02/2021 07:07:48
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 14/05/2021 08:21:32 Approved Date: 14/05/2021 08:30:09
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

Safety checks

  • Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points such as the bending pins. Keep fingers clear at all times when bending.

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2

Preparation

  • Clean and dust off work surface
  • Check to see if the lever has full range of motion.
  • Place lever in it's starting position as pictured below:

  • After succesful checks, place the wire component on work surface.
  • Place one end of the component in the indentation on the left, and the other end between the two cylindrical knobs on the right.

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3

Bending

  • Keep the component in place by supporting it with your left hand.
  • With your right hand pull the lever towards you in a circular motion, till it reaches its stopper.

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4
  • Return the lever to its starting position.

 

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5
  • After the first bend, the component should look like this:

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6
  • Swivel the stopper on the right from an upwards position to a downwards position.

 

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7
  • Rotate the component so that the end of the hook lies in the indentaion on the block.
  • Keep the other end of the component in the indentation on the left.

 

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8
  • Keep the component in place by supporting it with your left hand.
  • With your right hand pull the lever towards you in a circular motion, till it reaches its stopper.

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9
  • Return the lever to its starting position.
  • After the second bend, the component should look like this:

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10

Quality Checks

  • Remove the component from the work surface and place it on the checking fixture as pictured below:

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11

Quality Inspection Frequency

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection Number 1053 "Forming Bends 1 & 2". 
  • First-off sample to be tagged and remain with the checking fixture.

 

  • Conduct in-process inspections every hour and record on system Inspection Number 1057 "Forming Bends 1 & 2"

 

  • At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch.
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12

Rejects

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. Reject Analysis No. 1018

 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift

 

 

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13

Performance Targets

Once the job has been logged on the system, you will be able to see the production figures and targets including the Total Qty made against the job, the quantity prodcued on the shift (day), the Std Time and the number of Parts required to be made per hour. The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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