MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2023/08/25
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceivingReceiving Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
2Move material to receiving storage areaTransportTransport Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly inform Stores Coordinator
3Inspection of raw material by QA personnelInspectionRaw material Correct material 2.250mm +/- 0.035mm No pitted rust, now score marks, no excessive drawing soap Visual inspection MicrometerAs per incoming raw material inspection QD207Every consignment Goods receive notebook / Buff tag and record findings on incoming receiving inspection sheet QD40 Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
4Move raw material to dedicated area forstorageStorageStorage Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingIssuing SC Correct wire to be issued as per job cardVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery coil Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Straighten and cut wireStraighten and cutCut lengths of wire SC Wire cut to 236mm +/- 1mm and must be straight.Measure with Tape measure Visual inspection As per work instruction1 wires every hour Record on electronic system Should the first-off sample fail stop process and reset machine and re-do first-off
7Bundle wireBundlingCut lengths of wire Correct quantities per bundle VisualAs per work instructionsEvery job BIS Card Should the quantities be incorrect, stop process and verify quantities
8Transport wire cut to production to form hooksTransportCut lengths of wire Safe handling of wire bundles during activityVisualVisualEvery batch N/A Any difficulty during activity inform supervisor
9Form hooks and bundleForming and bundlingProduct Correct lengths = 257.6mm - 262.4mm, hook and gap correct as per drawingMeasure length with tape measure Measure hook and gap with vernier Visual inspectionAs per work instructions1 parts every hour Record on electronic system Should the product be incorrect, stop process and inform supervisor
10Transport product to storesTransportTransport Correct bins and correct quantities of 1000 partsVisual inspectionAs per works orderEvery batch F/A Card Should difficulty occur during transport inform Supervisor
11Receipting product to storesReceiptingReceipting Correct quantity to be entered on to the stock systemVisualEvery batchEvery order F/A Card Any discrepancies shall be reported to the Stores Coordinator
12Dispatching of productsTransportTransport Correct loading of bins and safe handling during transport activityVisualEntire orderEvery order Delivery note / invoice Any difficulty experienced during this activity report to Stores Coordinator
13Layout functional inspectionInspectionInspection SC Full dimensiomalAs per customer requiremetns1 Complete productAs per schedule Audit sheet Should the functional layout fail the Production manager shall be informed immediately.