MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2021/12/02
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR
L&J


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceivingRaw material Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
2Move material to receiving storage areaTransportRaw material Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly inform Stores Coordinator
3Inspection of raw material by QA personnelInspectionRaw material Correct material 4.0mm +/- 0.05mm mild wire. Specification - SAE1008. Tensile range - 530mpa to 630mpa. No pitted rust, no score marks, no excessive drawing soap.Visual inspection MicrometerAs per incoming raw material inspection QD207Every consignment 6116
 1120
 Goods receive notebook / Buff tag and record findings on on-line inspection system Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
4Move raw material to dedicated area for storageTransportRaw material Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingRaw material SC Issue wire to productionVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery coil Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6 Form wire on ZukronFormingProduct SC Form wire as per checking fixture.Visual inspection Checking fixture, parts shall drop fit in checking fixtureFirst-off sample & In-process inspection and last offFirst-off at start of production. In-process 9 parts every hour to be verified in checking fixture and bundled 6232
6233
 1153
 Record on on-line inspections Should the first-off sample fail stop process and reset machine and re-do first-off
7Packing of final productPackingProduct Pack parts in cardboard box - 500 per box. Box type: WC1As per checking fixture/ visualas per customer requirementEvery job F/A Card Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
8Transport product to storesTransportProduct Correct quantitiesVisual inspectionAs per works orderEvery batch F/A Card Should difficulty occur during transport inform Supervisor
9Receipting product to storesReceiptingProduct Correct quantity to be entered on to the stock systemVisualEvery batchEvery order F/A Card Any discrepancies shall be reported to the Stores Coordinator
10Dispatching of productsTransportProduct Correct loading of bins and safe handling during transport activityVisualEntire orderEvery order Delivery note / invoice Any difficulty experienced during this activity report to Stores Coordinator
11Internal product audit inspectionInspectionProduct SC As per drawing requirementsAs per customer requirements1 Complete productAs per schedule Audit sheet Should the part fail to meet the requirements, the Production manager shall be informed immediately.