Webroy

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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/09/18
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive notebook / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection and FIFO board		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personnel	Inspection	Raw material		Part No. WIRE/MBH1/0710 SPEC. TSG3533G material SAE 1010. 7.1mm +/- 0.08mm. Tensile range - 500mpa to 750mpa No pitted rust, no score marks, no excessive drawing soap	Visual inspection Micrometer	As per incoming raw material inspection	Every consignment	1067	1120		Goods receive notebook / Buff tag and record findings on incoming receiving inspection No. 1067		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move raw material to dedicated area forstorage	Storage	Raw material		Safe stacking of wire coils on to racks as per allocated areas and FIFO system	Visual inspection	As per FIFO system	On receiving				FIFO information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Issuing		Correct wire to be issued as per job card	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production	Every coil				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Form wire on Huron 4	Forming	Product	SC	Form wire as per checking fixture... Overall length = 666 +/- 2mm	Visual inspection Checking fixture	Frst-off sample & In-process inspection	First-off at start of production. In-process 9 parts every hour and last off	1068 2066 14409	1058		Tag first-off and record first-off and in-process inspection on system		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Chamfer end	Chamfering	Chamfer		Chamfer present on end	Visual	First off, In process & Last off inspections	First-off at start of production. In-process 1 parts every hour and last-off	20449 20450 20451			Record First-off, In-process and Last off inspection on system		Any difficulty chamfering stop process and inform supervisor
	8	Notch end	Notching	Notch		Correct dimensions on notch -Thickness = 5.6mm Minimum.	Visual check	First-off sample In-process inspection	First-off at start of production. In-process inspection and last off. Burrs check 1 part every hour while notching	1069 2068 14410			Record first-off and in-process inspection on system		Any difficulty notching stop process and inform supervisor
	9	Stamp butterfly, flattern ends and form angle.	Stamping, flatterning and forming angle	butterfly, flattern ends and angle		Correct dimensions: Flattend width = 9.3mm - 0.3mm., Butterfly = 2.5mm REF. Flatterned ends = As per GO/NO GO gauge on fixture	Visual verification on checking fixture	First-off sample. In-process inspection	First off at start of production .in process 1 every hour and keep a larst of at the end of production run	1070 2070 14411	1059		Tag first-off and record first-off and in-process inspection on system.		Any difficulty, stop process and inform supervisor
	10	Packing of final product	Packing	Completed product		correct quantity	Visual	as per customer requirement	Every job				F/A Card		Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
	11	Transport product to stores	Transport	Products		Correct bins and correct quantities	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	12	Receipting product to stores	Receipting	Products		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order		1094		F/A Card		Any discrepancies shall be reported to the Stores Coordinator
	13	Dispatching of products	Transport	Transport		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	14	Layout functional inspection	Inspection	Product	SC	Full dimensiomal	As per customer requiremetns	1 Complete product	As per schedule				Audit sheet		Should the functional layout fail the Production manager shall be informed immediately.