MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2023/08/23
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving raw materialReceivingReceiving Check correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery Note and orderEvery batch Goods Receive Note Book / Delivery Note If non-compliant contact supplier and inform Quality Manager
2Move raw material to incoming inspection areaTransportTransport Store material properlyVisual inspectionAS per proceduresEvery batch Visual Inspection If difficulty occurs in storing raw material properly, inform Stores Coordinator
3Raw material incoming inspection by QA PersonnelInspectionInspection Correct Diam. 3.2mm Correct type : SWB No rusty wire / no score marks / no excessive drawing soapVisual inspection MicrometerAs per incoming raw material inspection planEvery Consignment Goods Receive Note Book / Record findings onm incoming inspection record sheet Any non-conforming raw material shall be isolated, properly tagged and placed in quarantine. Inform Quality Manager
4Move raw material to storage area for safe stackingTransportTransport Safe handling of raw material during transportVisual inspectionEvery jobOn receiving N/A Any difficulty experienced during activity report to Stores Coordinator
5Issue raw material to Production PersonnelIssuingIssuing Correct wire to be issued as per job card Wire/SBS3/3.2Verification of wire size with vernierEvery coil issued to productionEvery Coil Job card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Form springFormingForming Formed spring should be 390mm-395mm.No burrs or sharp edgesMeasure the length with tape measure.Visual check no sharp edges or burrsFirst off & In-process inspection Bend as per work instruction WR/PWI/2515 every 1 hour Record on attribute inspection sheet QD203 Should the first off sample fail, stop process, reset machine and redo first off sample. Inform Supervisor
7Move spring to End bendTransportTransport Safe handling of spring during transportVisual inspectionVisual inspection during transportEvery job N/A Any difficulty experienced during this activity report to supervisor
8Bend springBendingBending CC Bend spring as per work instruction WR/PWI/251Visual inspectionAs per work instruction WR/PWI/251Every job BIS Card Should any difficulty occur during transportation inform supervisor
9Move spring to LTHTTransportTransport Safe handling of spring during transport. Part identification in placeVisual inspectionEntire batchEvery job N/A Should any difficulty occur during transportation inform supervisor
10Heat treatmentHeatingHeating Correct temperature 300 deg. Celsius for 20 minutesVisual inspectionEvery loadEvery order QD:52 Any discrepancy shall be reported to supervisor
11Transport spring to stretching processTransportTransport Correct loading of boxes and safe handling during transport activityVisual inspectionEvery batchEvery order N/A Any difficulty experienced during this activity report to supervisor
12Stretch springStretchingStretching Stretch spring as per work instruction WR/PWI/251 Length after stretching 387.5mm-392.5mmmeasure the lenght with tape measureEntire bach5 Every hour record on attribute inspection sheet QD.203 Any discrepancy report to supervisor
13Inspect springInspectionInspection Inspect Part no burrs correct lenght,correct box its in(KLTD-4616) wire as per work instruction WR/PWI/251Visual inspection and check using checking fixtureFirst-offEvery spring N/A Any difficulty report to supervisor
14Move spring to storesTransportTransport Safe handling of springs during transport activityVisual inspectionEvery batchEvery order F/A Card Should any difficulty be experienced during this activity report to Store Coordinator
15Receipt stockCaptureCapture Correct quantity to be captured in to the stock systemVisualEvery loadEvery order F/A Card Any discrepancy shall be reported to the Stores Coordinator
16Prepare orderPreparePrepare Correct quantity and correct spring picked and packedVisualEvery batched pickedEvery order Sales Order / Delivery note Any difficulty during this activity report to Stores Coordinator
17Transport to customerTransportTransport Correct loading of boxes and safe handling during transportVisual inspectionEvery orderEvery delivery Delivery Note Any difficulty during this activity report to Stores Coordinator