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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2025/03/25
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving raw material - Stores Personnel	Receiving	Receiving		Check for correct quantity delivered, type and diameter.	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods Receive Note Book / delivery note		Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
	2	Move material to receiving storage area.	Transport	Raw material		Store material correctly.	Visual inspection.	As per FIFO system	Every batch				Visual inspection.		If difficulty occurs in storing raw material properly inform Stores Coordinator.
	3	Inspection of raw material by QA personnel.	Inspection	Raw material		Mild black wire. SAE 1010. WIRE/MBH2/0500. Correct diameter 5mm +/- 0.080. No score marks, no rust on wire. Correct tensile - 550mpa to 750mpa.	Visual inspection, Micrometer.	As per incoming raw material inspection plan	Every consignment	1059	1120		Goods receive notebook / Buff tag and record findings on electronic system.		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator.
	4	Move raw material to dedicated area for storage.	Transport	Raw material		Safe stacking of wire coils as per allocated areas and FIFO system.	Visual inspection.	As per FIFO system	On receiving				Identification tags.		Any difficulty experienced during this activity report to Stores Coordinator.
	5	Issue wire to production.	Issuing	Raw material		Issue wire to production.	Verification as per buff tag Setter to measure wire diameter with vernier.	Every coil issued to production.	Every job as per request				Route card.		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator.
	6	Form product on Zukron machine and inspect.	Forming	Product		Product shall fit into the checking fixture. Legs shall be paralell. Product must sit between the C.F pins. Raidius on the front section legs shall fit correcrtly between the pins and flat. No rust, no score Marks. Burrs <0.20 mm	Checking fixture verification, visual inspection of rust, score marks and burrs.	As per work instruction.	First-off, in-process and last-off inspection.	23701 23702 23703	1308		Record on Electronic system.		Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor.
	7	Packing of products.	Packing	Product		Correct quantity = 50 parts per bin.	Visual verification.	As per packaging specification	Every order				F.A Card.		Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required.
	8	Transport completed parts to stores for dispatch.	Transport	Completed products		Correct quantities.	Visual inspection.	As per job order.	Every order				N/A		Should difficulty occur during transport inform Supervisor
	9	Receipt product into stock.	Receipting	Completed products		Correct quantity to be entered on to the stock system.	Visual verification.	Every batch.	Every order		1094		F.A Card.		Any discrepancies shall be reported to the Stores Coordinator.
	10	Dispatching of products.	Transport	Completed products		QTY: 50 per bin.	Visual verification.	As per job order.	Every order		1101		Delivery note/ invoice.		Any difficulty experienced during this activity report to Stores Coordinator.
	11	Layout functional inspection.	Inspection	Product		Full dimensional as per SDS and PIS.	As per customer requirements.	1 complete product	As per schedule.				Audit sheet.		Should the audit fail, the Production manager shall be informed immediately.