MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2021/01/06
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw material by stores personnelReceivingRaw material Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods receive note book / delivery note Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
2Move material to receiving storage areaTransportRaw material Store material correctlyVisual inspectionAs per FIFO SystemEvery batch visual inspection amd FIFO Board If difficulty occurs in storing raw material properly, inform Stores Coordinator
3Inspection of raw material by QA PersonnelInspectionRaw material Correct Diam 3.8mm Correct type - 8WB - no rusty wire / no score marksVisual inspection MicrometerAs per incoming raw material inspection planEvery consignment Goods receive note book / buff tag and record findings on incoming receiving sheet Any non-conforming raw material shall be placed on hold and isolated. Raise a SRAN and inform stores coordinator
4Move raw material to dedicated area for storageStorageRaw material Safe stacking of wire coils onto rack as per allocated areas and FIFO SystemVisual inspectionAs per FIFO SystemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingRaw material SC Correct wire to be issued as per job cardVerification as per buff tagEvery coil issued to productionEvery job as per request Route card Should the incorrect wire been issued to Production, stop process, correct and inform Stores Coordinator
6Form wire on 12mm HuronFormingWire form SC Form part as per checking fixture / drawingVisual inspection Checking fixtureFirst-off sample & In-process inspectionFirst-off at start of production. In-process 9 parts every hour to be verified in checking fixture and bundled Record on Attribute sampling sheet QD:203 Should any incorrect part been formed, stop process and repport to team leader
7Move parts for stampingTransportWire forms Correct handling of parts during this activityVIsual inspectionN/AEvery batch N/A Any difficulty experienced during this activity stop the process and report to team leader
8Stamping parts on 80 Ton pressStamping/flatteningProduct Correct thickness as per spec- 5mm to 5.5mmCheck part using vernier and checking fixtureAs per work instruction WR/PWI/2225 parts per batch BIS Card Any difficulty experienced during this activity stop the process and report to Supervisor
9Pack partsPackingProduct Correct quantity 30 per boxVisual inspection and physical counting of partsEvery boxEvery job F/A Card Should the quantity be incorrect stop process, verify quantity and add/remove parts to meet quantity required
10Transport part to storesTransportProduct Correct bins and correct quantityVisual inspectionAs per works orderEvery job as per request F/A CArd Should any difficulty occur during transportation inform team leader
11Receipt parts to storesReceiptingProduct Correct quantity to be into the stock systemVisualEvery jobEvery order F/A Card Any discrepamcy shall be reported to STores Coordinator
12Dispatching of partsTransportProduct Correct loading of boxes and safe handling during transport activityVisualEvery jobEvery order Delivery note invoice Any difficulty experienced during this activity report to Stores Coordinator
13Lay-out functionInspectionProduct SC Full dimensionalAs per drawing and customer requirements1 complete partAs per schedule Audit sheet Should the functional lay-out fail, the production manager shall be reported immediately