PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2023/02/07
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receiving and verification of raw material by stores personel Spring Black Wire 0.8mm spring black wire as per purchase orderVerification of delivery note and order placed. Any discrepancy contact supplier and resolve.
2500 Move material to receiving storage area Safe handling during transport and handling activityVisual inspection
3505 Inspection of raw material by Q.A Spring black 0.8mm wire , wire tolerance +/- 0.025mm , No score marks , no rusty wire , compare tensile strength with COA and spec - correct gradeCheck wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on incoming inspection document. Rod spec from supplier
4500 Move raw material to storage area for storage Safe loading and handling during this activityVisual inspection during this activity . Competent forklift driver , FIFO system to control material
5500 Issue wire to production Correct identification of wireMaterial buff tag Visual inspection
62 Coil & inspect springs SC Correct set-up of machine Springs to conform to drawing requirements. I.D = 9.4mm - 9.9mm. O.D = 21mm - 21.5mm. Coiling direction = R/HRecord on BIS Card & on-line inspections
72 Pack springs SC Pack 250 springs per rodVisual verification
82 Move completed springs to stores using trolley Safe loading and transporting of springsVisual verification
9500 Receive springs into stores area for shipment Correct quantities of springsVisual verification and F.A card to accompany every batch of springs
10500 Dispatching of springs SC Correct quantities. Correct labelling. Correct customer spring distpacthed.Order request. Approved transporter Create invoice/delivery note
11505 Internal product audit As per drawing and customer requirementsAudit check sheet including dimensional report for 5 springs