PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2023/02/08
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receiving and verification of raw material by stores personel Spring Black Wire 1.0mm spring black wire as per purchase orderVerification of delivery note and order placed . Any discrepancy
2500 Move material to receiving storage area Safe handling during transport and handling activityVisual inspection
3505 Inspection of raw material by Q.A SC Spring black 1mm wire , wire tolerance +/- 0.025mm , No score marks , no rusty wire , compare tensile strength with COA and spec - correct gradeCheck wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on incoming inspection document. Rod spec from supplier
4500 Move raw material to storage area for storage Safe loading and handling during this activityVisual inspection during this activity . Competent forklift driver , FIFO system to control material
5500 Issue wire to production Correct identification of wireMaterial buff tag Visual inspection
62 Coil & inspect springs SC Correct set-up of machine Springs to conform to drawing requirementsRecord on BIS Card & on-line inspections
72 Transport springs for LTHT Safe movement using a trolley to transport springsVisual verification
814 LTHT SC Correct temperature 300 degrees for 15 minsVisual verification. Record on heat treatment log sheet QD:52.
92 Final inspection SC Springs shall conform to drawing/customer requirementsRecord on BIS Card & on-line inspections
102 Pack springs SC Qty of 250 springs are to be packed per rod.Visual verification
112 Move completed springs to stores using trolley Safe loading and transporting of springsVisual verification
12500 Receive springs into stores area for shipment Correct quantities of springsVisual inspection Approved transporter
13500 Dispatching of springs Safe handling of boxes during this activityVerification of quantities as per sales order and delivery note
14505 Internal product audit As per drawing requirementsAudit check sheet including dimensional report