PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2019/09/02
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receiving raw material by stores person SC 4,0mm +/- 0,08mm - Hard drawn Mild Black wireVerification of delivery note and order placed. Any discrepancy - contact supplier and resolve
28500 Move materials to receiving storage area SC Safe handling during transport and handling activityVisual inspection
29505 Inspection of raw material by QA Personnel 4,0mm +/- 0,08mm - Hard drawn Mild Black wire Verify as per COA No score marks, no rusty wire - compare tensile strength with COA and spec - Correct gradeCheck wire diam. With micrometer - visual inspection of condition of wire - COA from supplier - record on incoming inspection document. Rod spec from supplier
45500 Move raw material to storage area Safe handling and loading during this activityVisual inspection during this activity. Competent Hyster driver. FIFO System to control material
46500 Issue wire to production Correct identification of wireMaterial buff tage, visual inspection
6315 Load wire coil onto swift at Zukron machine Safe loading and handling during this activityVisual inspection during this activity. Competent Hyster driver
6415 Start Production As per checking fixtureVisual inspection on in-process checking fixture
8015 In process inspection As per checking fixtureVisual inspection on in-process checking fixture
816 Call up 60% welding program from control unit at robotic welder Correct weld programmeVisual verification by operator
976 Load welding jig and manufacture first off sample CC First off sample must conform to drawing specificationVerification on checking fixture. Record on BIS card
986 Inprocess inspection of finished products CC Product must conform to drawing specificationsVisual verification on final checking fixture. 100% inspection during production
1136 Pack conforming parts into card board boxes As per packaging specificationProduct Description as per specification
1146 Move completed boxes to stores Safe loading and transporting of framesVisual
12650 Receive boxes into storage area for shipment Correct quantities packedManual count on qty required
127500 Invoice and ship products to customer As per order placementVerification of quantities as per sales and delivery note
137505 Functional Layout inspection All requirements as stipulated on the drawing and customer requirementsCompetent QC conducting inspections accredited sub-contractors conducting tests