ReportID | Type | Type 1 | Failure Type | Old No. | Date Initialised | Team Champion | W/C | Account | Part No | Qty Rejected | Closed Owner | Closed QC | Closed Champ | Closed | Date Closed | Review Notes |
53475
| Workshop | Internal | None | | 01/01/1900 | Dees Pather | 501 | | | 0.000 | False | False | False | Open | 01/01/1900 | |
53476
| Workshop | Internal | None | | 01/01/1900 | Dees Pather | 501 | | | 0.000 | False | False | False | Open | 01/01/1900 | |
53473
| Corrective Action | External | Dimensional | | 16/10/2024 | SANELE MNCULWANE | 202 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0116 | 0.109 | True | True | True | Open | 01/01/1900 | GR: 04/03/25 : the actions taken to stop this happening again, we have new master samples. Do they fit the C/F 100% ? Can you show them to me in the CF ?
06/05/2025
Master samples to show what is a good part and does not have to be tweaked when assembling. |
53474
| Audit | External | System Breakdown | | 22/10/2024 | SOOBREY GOVENDER | 500 | | | 0.000 | False | False | False | Open | 01/01/1900 | |
53486
| Corrective Action | External | Welding | | 08/11/2024 | FAIZAL KHAN | 104 | DIY MANUFACTURING (PTY) LTD | SHEM/LOCK/0017 | 1.000 | True | True | True | Open | 01/01/1900 | GR 25/03/20 the final why is incorrect, we cant blame the trainee welder, the final why is a lack of work instruction and inadequate training. Please update
The hard part is the preventive action,Faizal will need to answer this as it is related to supervision how do we ensure adequate training of new employees ?
06/05/2025 - Faizal to to complete preventive action - how to ensure adequate training
of new employees ? (job observation) |
53501
| Corrective Action | External | Dimensional | | 15/01/2025 | WADE NIEKERK | 500 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0162 | 0.200 | False | True | True | Open | 01/01/1900 | 06/05/2025
Awaiting tool refurbishment.( Building up stock- Re confirm leadtime on tool replacement-19-05-2025)
20/05/2025 - awaiting stock to build up to send tool out. |
53498
| Non Conformance Report | Internal | Welding | | 17/01/2025 | WADE NIEKERK | 16 | LEAR SEWING (PTY) LTD - PE | SPRG/VWSA/0041 | 0.120 | True | True | True | Open | 01/01/1900 | GR 04/03/2025. there is not description of the problem. Seems to be root cause in the box. Please correct -comp 06/03/25
GR 25/03/25. CAR 53498, STOP CALL WAIT is correct but what have we put in place to ensure we dont have short coppers again. Process parameters to ensure repeatability of copper heights and lengths
WN-27/03/2025 HI-Lift copper tip parameters check to be added to Daily Maintenance sheet .
20/05/2025 - Quality to update check sheet to include hi lift parameter.
|
53499
| Corrective Action | External | Packaging | | 22/01/2025 | RANESH BISNATH | 500 | DAGONI SUPPLIES t/a EIS ENG. | SPRG/STOC/0037 | 0.012 | True | True | True | Open | 01/01/1900 | 06/05/2025
cost to add.
D6 - D7 to relook at.(eg. training on WIS). |
53503
| Corrective Action | External | Dimensional | | 10/02/2025 | SANELE MNCULWANE | 201 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0116 | 0.072 | True | False | True | Open | 01/01/1900 | 06/05/2025
Boundary samples required to stop the tweaking of parts.
|
53504
| Corrective Action | External | Dimensional | | 11/02/2025 | WADE NIEKERK | 6 | LEAR SEWING (PTY) LTD - PE | SPRG/VWSA/0042 | 0.006 | True | True | True | Open | 01/01/1900 | GR 25/03/2025 CAR 53504, i dont accept the final why. Why was the encoder dirty and not cleaned ? DAILY MAINTENANCE NOT DONE
We have not updated the daily maintenance sheet with this item
|
53506
| Supplier Return Advice Note | External | Plating | | 26/02/2025 | Hamendra Hariprasad | 107 | | SPRG/RAMS/0000 | 0.100 | False | False | False | Open | 01/01/1900 | |
53505
| Non Conformance Report | Internal | Material | | 28/02/2025 | FAIZAL KHAN | 150 | TOYOTA S A MOTORS (PTY) LTD | SPRG/TOYO/0071 | 0.500 | True | False | True | Open | 01/01/1900 | 06/05/2025
1.Scrap cost to add.
2.Process owner to close off. |
53508
| Corrective Action | External | Dimensional | | 10/03/2025 | FAIZAL KHAN | 10 | BOMBERS EQUESTRIAN EQUIPMENT | SPRG/BOMB/0013 | 1.000 | False | False | False | Open | 01/01/1900 | 06/05/2025
1.D7 to D8 complete
2.Awaiting tooling and trails. |
53514
| Corrective Action | External | Packaging | | 11/03/2025 | RANESH BISNATH | 500 | DAGONI SUPPLIES t/a EIS ENG. | SPRG/STOC/0065 | 0.120 | False | False | False | Open | 01/01/1900 | 06/05/2025
D5- D8 to complete |
53513
| Non Conformance Report | Internal | Dimensional | | 13/03/2025 | WADE NIEKERK | 15 | ADIENT SOUTH AFRICA (PTY) LTD | SPRG/ADIE/0000 | 0.700 | False | False | False | Open | 01/01/1900 | 06/05/2025
D5 to relook at, how to ensure the correct tooling is going to be used going forward.? (J/C 269897)
Rework cost to add.(19-05-2025- Parts reworked while machines were running)
20/05/2025 - Awaiting job card completion. |
53518
| Non Conformance Report | Internal | Dimensional | | 17/03/2025 | SANELE MNCULWANE | 15 | TOYOTA S A MOTORS (PTY) LTD | SPRG/TOYO/0064 | 0.500 | True | True | True | Open | 01/01/1900 | 20/05/2025
1. How to prevent this from re-occuring?
2. Decision to be made about NG parts in Quarantine. |
53520
| Non Conformance Report | Internal | Dimensional | | 20/03/2025 | PRESTON GOVENDER | 15 | LEAR SEWING (PTY) LTD | SPRG/VWSA/0042 | 0.616 | False | False | False | Open | 01/01/1900 | D5 to complete. - how to prevent this from re-occuring?
Rework cost |
53521
| Non Conformance Report | Internal | Welding | | 27/03/2025 | FAIZAL KHAN | 104 | 101 | WEBR/BASK/0088 | 70.000 | False | False | False | Open | 01/01/1900 | 06/05/2025
Rework cost.
D8 to complete.
|
53522
| Corrective Action | External | Dimensional | | 15/04/2025 | WADE NIEKERK | 15 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0181 | 0.300 | False | False | False | Open | 01/01/1900 | 06/05/2025
D6 - D8 to complete.(quality) |
53523
| Non Conformance Report | Internal | Welding | | 19/05/2025 | FAIZAL KHAN | 103 | SHELF-TEC | SHEM/IBIN/1007 | 50.000 | False | False | False | Open | 01/01/1900 | |
53524
| Non Conformance Report | Internal | Dimensional | | 21/05/2025 | N M MBONGWA | 15 | TOYOTA BOSHOKU SA (PTY) LTD | SPRG/TBSA/0115 | 0.096 | False | False | False | Open | 01/01/1900 | |