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TypeNo Open
Audit1
Corrective Action9
Non Conformance Report8
Supplier Return Advice Note1
Workshop2
 


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ReportIDTypeType 1Failure TypeOld No.Date InitialisedTeam ChampionW/CAccountPart NoQty RejectedClosed OwnerClosed QCClosed ChampClosedDate ClosedReview Notes
53475 WorkshopInternalNone 01/01/1900Dees Pather501  0.000FalseFalseFalseOpen01/01/1900 
53476 WorkshopInternalNone 01/01/1900Dees Pather501  0.000FalseFalseFalseOpen01/01/1900 
53473 Corrective ActionExternalDimensional 16/10/2024SANELE MNCULWANE202TOYOTA BOSHOKU SA (PTY) LTDSPRG/TBSA/01160.109TrueTrueTrueOpen01/01/1900GR: 04/03/25 : the actions taken to stop this happening again, we have new master samples. Do they fit the C/F 100% ? Can you show them to me in the CF ? 06/05/2025 Master samples to show what is a good part and does not have to be tweaked when assembling.
53474 AuditExternalSystem Breakdown 22/10/2024SOOBREY GOVENDER500  0.000FalseFalseFalseOpen01/01/1900 
53486 Corrective ActionExternalWelding 08/11/2024FAIZAL KHAN104DIY MANUFACTURING (PTY) LTDSHEM/LOCK/00171.000TrueTrueTrueOpen01/01/1900GR 25/03/20 the final why is incorrect, we cant blame the trainee welder, the final why is a lack of work instruction and inadequate training. Please update The hard part is the preventive action,Faizal will need to answer this as it is related to supervision how do we ensure adequate training of new employees ? 06/05/2025 - Faizal to to complete preventive action - how to ensure adequate training of new employees ? (job observation)
53501 Corrective ActionExternalDimensional 15/01/2025WADE NIEKERK500TOYOTA BOSHOKU SA (PTY) LTDSPRG/TBSA/01620.200FalseTrueTrueOpen01/01/190006/05/2025 Awaiting tool refurbishment.( Building up stock- Re confirm leadtime on tool replacement-19-05-2025) 20/05/2025 - awaiting stock to build up to send tool out.
53498 Non Conformance ReportInternalWelding 17/01/2025WADE NIEKERK16LEAR SEWING (PTY) LTD - PESPRG/VWSA/00410.120TrueTrueTrueOpen01/01/1900GR 04/03/2025. there is not description of the problem. Seems to be root cause in the box. Please correct -comp 06/03/25 GR 25/03/25. CAR 53498, STOP CALL WAIT is correct but what have we put in place to ensure we dont have short coppers again. Process parameters to ensure repeatability of copper heights and lengths WN-27/03/2025 HI-Lift copper tip parameters check to be added to Daily Maintenance sheet . 20/05/2025 - Quality to update check sheet to include hi lift parameter.
53499 Corrective ActionExternalPackaging 22/01/2025RANESH BISNATH500DAGONI SUPPLIES t/a EIS ENG.SPRG/STOC/00370.012TrueTrueTrueOpen01/01/190006/05/2025 cost to add. D6 - D7 to relook at.(eg. training on WIS).
53503 Corrective ActionExternalDimensional 10/02/2025SANELE MNCULWANE201TOYOTA BOSHOKU SA (PTY) LTDSPRG/TBSA/01160.072TrueFalseTrueOpen01/01/190006/05/2025 Boundary samples required to stop the tweaking of parts.
53504 Corrective ActionExternalDimensional 11/02/2025WADE NIEKERK6LEAR SEWING (PTY) LTD - PESPRG/VWSA/00420.006TrueTrueTrueOpen01/01/1900GR 25/03/2025 CAR 53504, i dont accept the final why. Why was the encoder dirty and not cleaned ? DAILY MAINTENANCE NOT DONE We have not updated the daily maintenance sheet with this item
53506 Supplier Return Advice NoteExternalPlating 26/02/2025Hamendra Hariprasad107 SPRG/RAMS/00000.100FalseFalseFalseOpen01/01/1900 
53505 Non Conformance ReportInternalMaterial 28/02/2025FAIZAL KHAN150TOYOTA S A MOTORS (PTY) LTDSPRG/TOYO/00710.500TrueFalseTrueOpen01/01/190006/05/2025 1.Scrap cost to add. 2.Process owner to close off.
53508 Corrective ActionExternalDimensional 10/03/2025FAIZAL KHAN10BOMBERS EQUESTRIAN EQUIPMENTSPRG/BOMB/00131.000FalseFalseFalseOpen01/01/190006/05/2025 1.D7 to D8 complete 2.Awaiting tooling and trails.
53514 Corrective ActionExternalPackaging 11/03/2025RANESH BISNATH500DAGONI SUPPLIES t/a EIS ENG.SPRG/STOC/00650.120FalseFalseFalseOpen01/01/190006/05/2025 D5- D8 to complete
53513 Non Conformance ReportInternalDimensional 13/03/2025WADE NIEKERK15ADIENT SOUTH AFRICA (PTY) LTDSPRG/ADIE/00000.700FalseFalseFalseOpen01/01/190006/05/2025 D5 to relook at, how to ensure the correct tooling is going to be used going forward.? (J/C 269897) Rework cost to add.(19-05-2025- Parts reworked while machines were running) 20/05/2025 - Awaiting job card completion.
53518 Non Conformance ReportInternalDimensional 17/03/2025SANELE MNCULWANE15TOYOTA S A MOTORS (PTY) LTDSPRG/TOYO/00640.500TrueTrueTrueOpen01/01/190020/05/2025 1. How to prevent this from re-occuring? 2. Decision to be made about NG parts in Quarantine.
53520 Non Conformance ReportInternalDimensional 20/03/2025PRESTON GOVENDER15LEAR SEWING (PTY) LTDSPRG/VWSA/00420.616FalseFalseFalseOpen01/01/1900D5 to complete. - how to prevent this from re-occuring? Rework cost
53521 Non Conformance ReportInternalWelding 27/03/2025FAIZAL KHAN104101WEBR/BASK/008870.000FalseFalseFalseOpen01/01/190006/05/2025 Rework cost. D8 to complete.
53522 Corrective ActionExternalDimensional 15/04/2025WADE NIEKERK15TOYOTA BOSHOKU SA (PTY) LTDSPRG/TBSA/01810.300FalseFalseFalseOpen01/01/190006/05/2025 D6 - D8 to complete.(quality)
53523 Non Conformance ReportInternalWelding 19/05/2025FAIZAL KHAN103SHELF-TECSHEM/IBIN/100750.000FalseFalseFalseOpen01/01/1900 
53524 Non Conformance ReportInternalDimensional 21/05/2025N M MBONGWA15TOYOTA BOSHOKU SA (PTY) LTDSPRG/TBSA/01150.096FalseFalseFalseOpen01/01/1900