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D0 - Report Header

No		Type	* Please select an item.	Source	* Please select an item.
Old No		Initiator	* Please select an item.	Team Champion	* Please select an item.
Date Initialised		Containment Reply Date		Root Cause Due Date
WorkCentre		Failure Type	* Please select an item.

D1 - Header Detail

Account No N/A		Account Name
Part No N/A		Part Description		Stock Unit of Measure :
BIS No		GRN No		Invoice No
Concession No		Job No
Qty Supplied		Qty Rejected
Rework Costs		Scrap Costs		Remake Costs		Sort Costs
Stock Checked		Stock Qty		Stock Quarantined
WIP Checked		WIP Qty		WIP Quarantined

D2 - Problem Description

Problem Description	Q3 2024 top failing machine root cause analysis Top machine is OZT1 23 failures Grippers 5, Sensor 3, Station 6 & 7 x3 Hydraulic Pipes x 2 Tripping x 2 Buttons x 2 Station 10 x 2 268409 PLEASE REPAIR BROKEN GRIPPER ON STATION 6&7 REPLACE GRIPPER BROKEN 268422 May you please check oven fan not coming on and when you starting the wire former trips at the back every time and getting a lot of scrap wire. MAY you please also check station 10 the wire jams and does not go into oven making scrap. 268432 Station 7 a pices broken off please attend too. REPLACE TOOL 268444 MAY YOU PLEASE CHECK WIRE FORMER GIVING ERROR SAFETY BARRIER ACTIVE TRACE FAULT REPACE FAULTY LIGHT CURTAIN 268445 GRIPPER BROKEN STATION 5 MAY YOU PLEASE REPAIR replace gripper broken 268446 MAY YOU PLEASE CHECK WIRE STATION 4 NOT OPENING. CAM MOVED RESET 268452 THE MACHINE ONLY GIVING AN ERROR 6 BENDING SERVO DEFAULT cam moved off position reset cam 268541 Wire former keeps tripping most of the time on the hard drive at the back and making a lot of scrap. SWIFT TRIPPING 268545 Hydraulic pipe broken off from piston may you please attend too. 268546 May you please repair gripper or change it. 268563 May you please check n repair griper. replace gripper 268605 PLEASE FIX THE WHEELS FOR THE KANBAN WIRE TROLLEYS, TWO TROLLEYS IN 140 AND ONE IN 150. TRANSPORT TROLLEYS ALL THREE OF THEM WHEELS ARE NOT WORKING. 268608 May you please check oven heater 5 is giving an error. REPAIRS TO PROBE REPLCE CONTACT BLOCK ON SWITCH FOR FAN MOTOR 268609 May you please check oven heater 5 is giving an error. SWITCH LOOSE RESET 268662 X-AISX arm number 5 is loose and on station 6 and 7 piston is not retreating please attend too. SORTED OUT PISTON STICKY bolt went loos 268671 May you please repair two grippers and spare gripper. repair grippers 268672 May you please check station 10 the arm is not picking up the wire may you please attend too. REPLACE AIR FITTING 268692 May you please check axis arm number 5 loose. BOLTS CAME LOOSE 268697 SENSOR NOT WORKING ON STATION 8/9 ONLY GIVING AN ERROR BENDING PISTON CANNOT SEE THE SENSOR SENSOR MOVED CAUGHT ON WIRE 268698 Station 6 and 7 the piston is not retracting in time. CHECK AND TEST HYDRAULIC PUMP CONTACTOR 268701 repair griper REPLACE GRIPERS 268720 PLEASE REPAIR THE ARM ON SWIFT OZT1 BOLT BROKE OFF 268725 May you please check x axis arm number 4 and 5 is loose. REPLACE PISTON 268735 STATION 5 PISTONS OPENING AND CLOSING BEFORE THE WIRE CAN GO INTO THE STATION REPLACE HYDROLIC PISTON X3 268743 May you please repair grippers x2 REPLACE GRIPPERS BROKEN 268744 mAY YOU PLEASE REPLACE GRIPPER CONECTOR URGENTLY PLEASE REPLACE FITTING 268748 Shaft continuously turning may you please attend too. 268754 MAY YOU PLEASE REPAIR GRIPPER. replace griper 268757 Station 3 sensor not coming on may you please attend to. replace sensor broken by wire 268768 SWIFT NOT TURNING PLEASE CHECK UP ON IT TRACE FAULT REPLACE DAMAGED PROXY AND TEST 20/08 2HR CHECK ON DAMAGED PROXY MODIFY ACTIVATION OF PROXY SET UP AND TEST 22/08 4HR SUPPLY SPARE PROXY 268787 Station 10 sensors are moving one way may you please sort out. sensor moved by wire reset sensor need to get correct sensor to fit piston 268844 WIRE NOT GOING INTO STATION 3 268852 Axis ARM NUMBER TWO HAS A AIR LEAK MAY YOU PLEASE ATTEND TOO URGENTLY PLEASE. REPLACE AIR PIPE LEAKING 268854 May you please check wire former not starting giving error safety system active. CHECK AND TEST RESET 268856 MACHINE JAMMING ON STATION 8/9 GIVING AN ERROR BENDING PISTON CANNOT SEE THE BACK SENSOR NOTHING WRONG WITH BENDING PISTON SETTING PROBLEM SANELE ADJUSTED GRIPER SO WIRE CAN GO IN STATION 8/9 268901 Gripper broken may you please repair or change. repair gripper 268904 AXIS ARM NO5 BOLTS ARE LOOSE BOLTS BROKE IN PISTON DRILL BROKEN BOLTS OUT
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